From CAD to Functional Hardware in 24 Hours

Industrial-grade FDM manufacturing for engineers, defense innovators, and robotics developers

Exoscience Fabrication provides high-performance, local additive manufacturing for engineers, defense innovators, and robotics developers. Turn complex CAD concepts into functional, field-ready components with zero lead-time friction.

Engineering Quote & Tariff Structure

All projects are dynamically calculated based on geometric volume, material consumption, and machine runtime. A binding technical quote will be dispatched to your contact email within 2 to 4 hours of dataset validation.

Standard Baseline Rates:

Setup & File Prep Fee: $15.00 flat per production run (Covers toolpath optimization, orientation analysis, and machine calibration).
High-Yield Tough PLA: $0.15 per gram + $2.00 per machine runtime hour.
Weather-Resistant ASA: $0.25 per gram + $3.00 per machine runtime hour.
Carbon Fiber Reinforced Nylon (PA-CF): $0.45 per gram + $4.50 per machine runtime hour.

Minimum Order Value (MOV): $35.00 per dispatch.

Precision Cost Estimator

Get an instant, detailed cost analysis for your project based on your specific material and machine time requirements.

Launch Estimator

Capabilities

01 / Additive Production Infrastructure

Exoscience Fabrication utilizes industrial-grade Fused Deposition Modeling (FDM) arrays engineered for aerospace, robotic, and defense prototyping. Our fleet features fully enclosed, high-temperature thermal chambers, ensuring zero interlayer warping, perfect layer adhesion, and isotropic structural predictability.

Technical Specifications List:
- Maximum Build Envelope: Up to 256 x 256 x 256 for single-piece complex geometries. (Large component assemblies are segmented and joined via high-strength chemical welding or mechanical interlocks).
- Dimensional Tolerances: Typically maintaining +- 0.1 mm to +- 0.2 mm structural variance (dependent on material selection and part geometry).
- Production Speed: Local rapid turnaround scaling from single-unit visual fits in under 24 hours to short-run batches (10–100 units) optimized for agile engineering cycles.

02 / Advanced Thermoplastic Matrix

High-Stress / Mechanical

Carbon Fiber Reinforced Nylon (PA-CF)

Engineered for extreme tensile strength and stiffness. This material replaces CNC-machined aluminum brackets, custom robotic end-effectors, and structural mounts. Featuring exceptional impact resistance and thermal stability up to 150°C.

End-Use / Enclosures

Weather-Resistant ASA

The optimal choice for outdoor field deployments, marine applications, and electronics housings. ASA offers excellent UV stability, high impact resistance, and a smooth cosmetic finish. It acts as a direct replacement for production-grade injection-molded parts.

Rapid Fitment / Visual

High-Yield Tough PLA

Optimized for fast geometric validation, architectural modeling, and dimensional check fixtures. Tough PLA provides maximum dimensional accuracy and low-friction prints, making it perfect for verifying clearance, gear-mesh, and thread fitment before moving to high-cost alloys.

03 / Target System Applications

We look to assist with local engineering teams, student design syndicates, and hardware innovators to fabricate high-precision sub-assemblies. Common use cases include:

Jigs & Fixtures: Automated alignment guides, drill templates, and assembly hold-downs designed to accelerate factory workflows.
Functional Enclosures: Specialized cases for PCBs, drone telemetry systems, and custom sensor modules requiring integrated mounting bosses and specific connector openings.
Go/No-Go Gauges: Custom dimensional testing templates to inspect part consistency without requiring complex coordinate-measuring machine (CMM) routines.

Next Step:

Get My Quote & Start Production

Gallery

Frequently Asked questions (FAQ)

Q: Do you sign Non-Disclosure Agreements (NDAs)? > A: Absolutely. We understand the sensitive nature of proprietary aerospace, defense, and industrial R&D. Your CAD data is strictly used for internal toolpath generation and file security validation, and is wiped from our arrays post-production upon request. We are happy to sign standard corporate NDAs prior to file submission.

Q: What specific CAD file formats do you accept? > A: For maximum geometric precision and optimal slicing, we highly recommend uploading .STEP or .STP files. However, our ingestion pipeline natively accepts .STL, .3MF, and compressed .ZIP folders for multi-component assemblies.

Q: What is your standard lead time for local fulfillment? > A: Single geometric fitment models and rapid visual prototypes are typically fabricated and ready for local pickup or courier dispatch within 24 to 48 hours. Short-run production batches (10–100 units) are scheduled dynamically, usually fulfilling within 3 to 5 business days.

Ready to accelerate your hardware development cycle?